Precision Coating Product Design and Development Platform

■  Provide Slot Die Design and Development
  ▶ High quality DIE service for more than 20 years.
  ▶ Provide more than 50 single layer/multi-layers die for clients.
  ▶ Improve and solve defects for current production line.
 
Provide Slot Die Design and Development
 
■ Service
Rheology, Die design/manufacture, Coating knowledge, Process window analysis.
 
■ Material Rheological Behavior and Process Analysis Platform
  ▶ Conduct rheological analysis of fluids, colloids, and solids, linking rheological properties to product performance
     across a wide temperature range(-100℃ to 400℃ )
  ▶ Offer comprehensive testing services for material design optimization, process correlation, manufacturing
     optimization, and reliability evaluation.
 
Material Rheological Behavior and Process Analysis Platform
 
■ Development of Multi-layers Products
  ▶ Develop double or triple layers product structure at one time to reduce energy loss and improve yields.
  ▶ Develop multi-layer product structure without mixing materials and clearly interface between layers,
     according to physical property design, die design, lip design and process improvement.
  ▶ Double layers product(Applied in Li-battery)
 
Development of Multi-layers Products
 
  ▶ Triple layers product(Applied in FCCL)
 
Triple layers product(Applied in FCCL)
 
■ Precision Coating Film Drying Simulation and Control Technology
 Industrial Benefits 
  ▶ Predict and control drying levels in advance(residual solvent content, moisture content)
  ▶ Prevent over-drying or under-drying of coating films(avoiding deterioration of material properties)
  ▶ Reduce energy waste by optimizing temperature, airflow speed, and drying time improve drying efficiency and production speed
     to achieve energy saving and carbon reduction goals.
  ▶ Enable quick parameter setup during production speed changes or line switching.
 
Precision Coating Film Drying Simulation and Control Technology
 
■ AI-Driven Coating Defect Detection and Diagnosis Technology
■ Technical Highlights and Achievements
  ▶ High-Accuracy Defect Recognition:
    • Achieves over 95% accuracy, precisely identifying coating defects such as streaks, bubbles, dewetting, and craters,
      reducing reliance on manual inspection.
  ▶ Intelligent Diagnostic Expert System:
    • AI-powered diagnosis integrating defect recognition → root cause analysis → solution recommendation, enabling
      rapid, data-driven process optimization.
  ▶ Wide Industrial Application:
    • Suitable for plastic films, dry film resists, PCBs, optical films, and semiconductor tapes, improving yield, process stability,
      and competitiveness.
 
AI-Driven Coating Defect Detection and Diagnosis Technology
 
■ Guardian of Clean Water: Ultrafiltration Membranes Leading the ESG-Era Revolution in Community Water Safety
■ Key Features of the Water Purification Module
  ▶ Ensures household water safety while being energy-efficient, carbon-reducing, and filter-waste-free.
  ▶ Ultrafiltration membrane pore size<0.1 μm.
  ▶ High flow rate: Produces over 2 tons of purified water per hour at 1.5 kg/cm² pressure.
  ▶ Enables efficient removal of bacteria, E. coli,and microplastics, delivering>99.8%elimination efficiency for both E. coli and
     total bacterial count.
  ▶ Reusable and sustainable design: Ultrafiltration module operates for 3 years without filter replacement.
 
Key Features of the Water Purification Module
 
■ Water Purification Module Application Types
 
Water Purification Module Application Types
 
 
 
■ Contact Us
Material and Chemical Research Laboratories
Dept. of Advanced Coating Process and Design(M500)
 
Wen-Bing Chu
Tel:03-5918207
E-mail:wbchu@itri.org.tw