Bio-Based Chemicals with Softening-Wicking-Elasticity Technology & A New Opportunity under the Net-Zero Blueprint: Supercritical Dyeing Innovation for Polyolefin Textiles

Bio-Based Chemicals with Softening-Wicking-Elasticity Technology
■ Technology Overview
This technology uses bio-based itaconic acid as the core monomer to replace conventional petrochemical raw materials, enabling the creation of  multifunctional textile auxiliaries that provide softness, moisture wicking, and elasticity. Through this design, the balance of long and short chain itaconic esters enhances hand feel and moisture durability in fibers, producing high-performance, sustainable functional textiles. This approach supports the low-carbon transformation of the textile industry and adds value to materials.
 
Bio-Based Chemicals with Softening-Wicking-Elasticity Technology
 
■ Feature
  ▶ Low-carbon: USDA-certified bio-based itaconic acid(86%), for reduced carbon emissions.
  ▶ Functional design: Total hand value ≥ 4, Moisture absorption ≤ 2s and Washing durability ≥ 20 cycles.
  ▶ Green application: Fully replaces petrochemical wicking and softening auxiliaries in functional textiles.
 
■ Application
  ▶ Suitable for sportswear, innerwear and outdoor apparel.
 
Application
 
 
 
A New Opportunity under the Net-Zero Blueprint: Supercritical Dyeing Innovation for Polyolefin Textiles
■ Technology Overview
  ▶ Due to the lack of a dyeing function group, polyolefin fibers in the industry mostly use solution
     dyeing, which makes color change/small-scale diversification difficult and limits the color range/
     hand feeling/fastness.
  ▶ Design a long-chain-alkyl modified specialty agent for supercritical dyeing by tuning the
     hydrophilic–lipophilic balance(HLB)and compatibility with polyolefins, the agent achieves high
     dispersion and affinity within the fiber under supercritical CO2 and also establish optimized
     formulations and a high-permeation dyeing protocol to deliver medium-to-deep shades.
 
A New Opportunity under the Net-Zero Blueprint: Supercritical Dyeing Innovation for Polyolefin Textiles
 
■ Feature
  ▶ Dyestuff screening+specialty-agent formulation+high permeation dyeing process-tailored to the
     high crystallinity and low polarity of polyolefins.
  ▶ A long-chain-alkyl specialty agent improves affinity to polyolefin fibers and dispersion stability in
     CO2, enhancing shade uniformity across inner/middle/outer layers.
  ▶ Energy use~45% of conventional wet dyeing/finishing; estimated carbon reduction ≈ 3.45tCO2e
     per ton of fabric.
  ▶ Color strength K/S ≥ 10; K/S difference across inner/middle/outer layers ≤ 1; shade difference(ΔE)
     ≤ 1.0; washing fastness 3.5~5grade; friction fastness 4~5grade.
 
■ Application
` Fashion textile accessories:medium-to-deep shades, ex: Ultra-light PP bucket hat.
` Bags & home textiles: e.g.,100% PP totes.
 
A New Opportunity under the Net-Zero Blueprint: Supercritical Dyeing Innovation for Polyolefin Textiles
 
 
 
 
■ Contact Us 
Material and Chemical Research Laboratories
Dept. of Textile & Speciality(W600)
 
Yi-Chun Liao
Tel:03-5732713
E-mail:gingkoliao@itri.org.tw
 
Chang Cheng-Chieh
Tel:03-5732020
E-mail:cooperchang@itri.org.tw