Bio-Based Chemicals with Softening-Wicking-Elasticity Technology
■ Technology Overview
This technology uses bio-based itaconic acid as the core monomer to replace conventional petrochemical raw materials, enabling the creation of multifunctional textile auxiliaries that provide softness, moisture wicking, and elasticity. Through this design, the balance of long and short chain itaconic esters enhances hand feel and moisture durability in fibers, producing high-performance, sustainable functional textiles. This approach supports the low-carbon transformation of the textile industry and adds value to materials.
■ Feature
▶ Low-carbon: USDA-certified bio-based itaconic acid(86%), for reduced carbon emissions.
▶ Functional design: Total hand value ≥ 4, Moisture absorption ≤ 2s and Washing durability ≥ 20 cycles.
▶ Green application: Fully replaces petrochemical wicking and softening auxiliaries in functional textiles.
■ Application
▶ Suitable for sportswear, innerwear and outdoor apparel.
A New Opportunity under the Net-Zero Blueprint: Supercritical Dyeing Innovation for Polyolefin Textiles
■ Technology Overview
▶ Due to the lack of a dyeing function group, polyolefin fibers in the industry mostly use solution
dyeing, which makes color change/small-scale diversification difficult and limits the color range/
hand feeling/fastness.
▶ Design a long-chain-alkyl modified specialty agent for supercritical dyeing by tuning the
hydrophilic–lipophilic balance(HLB)and compatibility with polyolefins, the agent achieves high
dispersion and affinity within the fiber under supercritical CO2 and also establish optimized
formulations and a high-permeation dyeing protocol to deliver medium-to-deep shades.
■ Feature
▶ Dyestuff screening+specialty-agent formulation+high permeation dyeing process-tailored to the
high crystallinity and low polarity of polyolefins.
▶ A long-chain-alkyl specialty agent improves affinity to polyolefin fibers and dispersion stability in
CO2, enhancing shade uniformity across inner/middle/outer layers.
▶ Energy use~45% of conventional wet dyeing/finishing; estimated carbon reduction ≈ 3.45tCO2e
per ton of fabric.
▶ Color strength K/S ≥ 10; K/S difference across inner/middle/outer layers ≤ 1; shade difference(ΔE)
≤ 1.0; washing fastness 3.5~5grade; friction fastness 4~5grade.
■ Application
` Fashion textile accessories:medium-to-deep shades, ex: Ultra-light PP bucket hat.
` Bags & home textiles: e.g.,100% PP totes.
■ Contact Us
Material and Chemical Research Laboratories
Dept. of Textile & Speciality(W600)
Yi-Chun Liao
Tel:03-5732713
E-mail:gingkoliao@itri.org.tw
Chang Cheng-Chieh
Tel:03-5732020
E-mail:cooperchang@itri.org.tw