High-value alloy powder solution
High-value alloy powder solution

Alloy is the basis for the high value application of metal materials. Diversified high-quality metal powder is the key to the success of the alloy. The metal industry uses alloy design to enhance the application of materials. Applying alloy powder technology to increase the material wide applications.
For example, by surface coating, the performance of the surface of the workpiece is increased to achieve high value. The high-valued alloy powder should have good fluidity, high spheroidization rate, uniform composition, good particle size ratio, and fine structure microstructure. It can be adjusted by inert gas coating technology and parameter control to obtain high quality alloy powder.

Through the design and simulation of the gas atomizer, the laboratory can obtain high fluidity, high spheroidization rate, uniform composition of high-quality powder with size between 10 and 65 microns, and the yield rate can reach more than 50%, making the product more competitive.
High-quality alloy powder can be used in 3D printing, thermal spraying, laser coating and powder metallurgy to achieve high valued components.
This lab provides integrated services for alloy design, powder atomization and process parameter development to meet customers' needs for small quantity wide variety customizations and to assist customers to achieve desired alloy formulation.

MCL, ITRI provides the alloy powder integration service, from basic alloy design and various melting techniques to the production of various alloy powders, particle size distribution control, process parameters, material verification, and laser coating, powder metallurgy, etc. various processes.

We provide complete solutions for different types of customers and sincerely invite you to participate in research and development to jointly creating the blue ocean business opportunities of alloys.

 
  Core Technology (TBB)
Alloy design Alloy smelting Vacuum induction melting
  Alloy design     Alloy smelting     Vacuum induction melting   
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Gas atomization alloy powdersGas atomization alloy powders
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Alloy powder Amorphous powder Alloy/Carbide
composite powder
Alloy powder Amorphous powder Alloy/Carbide
composite powder
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Powder sieving &
particle size
distribution controlPowder sieving & particle size
distribution control
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3DP Processing parameters
& Material validation 3DP Processing parameters
& Material validation
3DP Processing parameters
& Material validation
Laser coating process Laser coating process
Laser coating process
Powder metallurgyPowder metallurgy
Alloy ingotAlloy ingot
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Thermal Process
SimulationThermal Process
Simulation
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Thermal processingThermal processing
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特殊合金材料 超合金材料
Special alloy material Super alloy materialSpecial alloy material
Super alloy material
  
  AM Powder Integration Service
Provide alloy design、High quality powder production、Powder size control、 Total Solution of AM process parameter development.
Provide alloy design、High quality powder production、Powder size control、 Total Solution of AM process parameter development
 
  Developed Metal Powder
Al alloy  alloy  Ti64  Ti64  MS1 SKD61 Hastelloy
Al alloy alloy  Ti64 Ti64 MS1 SKD61 Hastelloy
D50=35μm D50=27.4μm D50=33.8μm D50=28.9 μm D50=28.7μm D50=31.4μm
17-4 HEA CoCrMo alloy      
17-4 HEA CoCrMo alloy      
D50=29.2 μm D50=35.2 μm D50=28.3μm      
R&D Energy (Technology and Equipment)
  GascontentcontrolAlloy material refining
GascontentcontrolAlloy material refining
+符號 Metal powder atomization
Metal powder atomization
 
 
 Alloy design&melting
 Alloy refining
 Gas content control
 
 Gas atomization metal powder
 Metal powder refinement
 Process atmosphere control
 

Alloy melting equipment Powder production system  Powder sieving & Packaging equipment
High-frequency equipment (25Kg/batch) Gas atomization unit
(25Kg/batch) Powder screening machine Glove box Powder sieving system
High-frequency equipment
(25Kg/batch)
Gas atomization unit
(25Kg/batch)
Powder screening machine Glove box Powder sieving system
Testing equipment AM equipment  
Particle size analyzer Spark spectrometer(Pre-process component analysis) 3Dstereo microscope SLMsystem  
Particle size analyzer Spark spectrometer
(Pre-process component analysis)
3D stereo microscope SLM system  
 
  Schematic Diagram of Gas Atomization Powder Production

週波感應熔煉Frequency induction melting

 
Melting crucible dumping to holding furnace
Gas atomization process
Melting crucible dumping to holding furnace Gas atomization process
 Special steel
 Ti-Al light metal
 Biomedical alloy
  Melting crucible dumping to holding furnace 熔解坩堝傾倒至保溫爐 Metal powderMetal powder
 
  Powder size control technology

氣體篩分系統 Gas sieving system

氣體篩分系統
氣體篩分系統
 
AM Parameters Development

AM-SLM system
工作平台最大尺寸:f160X160H
Working platform maximum size:Φ160X160H

  Processing Map

Processing Map
Image analysis
Processing Map
Image analysis

  向下符號  
  Sample preparation
Sample preparation
向右符號 Workpiece proofing
Workpiece
proofing
 
If you have any further queries, please do not hesitate to contact us.
 
  Customer Service  
ITRIlogo ◎ Chen Chi-San,Manager TEL:03-5914071 / 06-3847271  cell phone:0921680458
  E-mailchenchisan@itri.org.tw
◎ Maria Wu TEL:03-5916827
  E-mail:MariaWu@itri.org.tw
 Add:195, Sec. 4, Chung Hsing Rd., Chutung, Hsinchu, Taiwan 31040, R.O.C.
 Contact us
 
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